MinimizingDowntimeof Machineries
Prolonged machine downtime during breakdown leads to low profitability.
PROBLEMS WE SOLVE
It takes time to dispatch mechanics to the site
Prioritization of sites to be addressed. Efficient allocation considering mechanics' skills and standby locations.
Repairs take a long time
Proper reporting of the breakdown status. Appropriate work instructions for the breakdowns. Arranging tools and parts correctly.
Fundamental repairs are not made, causing recurring breakdowns
Work instructions managed by the managers. PDCA cycle driven by data analysis of recurrence rates, repair details, and other data.
FEATURES
Repair & Maintenance System
Repair
- •Smart Breakdown Reporting (AI-assisted + media attachments)
- •Repair Queue Management (Overview of pending and completed repairs)
- •Mechanic Assignment (Based on location, schedule, and skill fit)
- •Repair Instructions (AI-assisted with work content, target time, and parts/tool preparation)
- •Repair Review & History Tracking
Maintenance
- •PM Planning (AI-assisted with mechanic assignment)
- •PM Queue Management (Schedule and task tracking for planned maintenance)
- •PM Review & History Tracking
Parts Management System
Off-the-Book Parts Management
- •Track Incoming, Outgoing, and Usage of Parts
- •On- and Off-the-Book Inventory Position Management via ERP Integration
Part Usage Analysis
- •Inventory Position per Part
- •Safety Inventory Calculation and Identification of Parts for Cost Reduction
- •Track Parts Usage for Each Machine and Mechanic, and Link It to Associated Costs
Compliance
- •Prevention and Monitoring of Unauthorized Part Removal and Usage
- •Return Management for Unused and Replaced Parts from Repairs/Maintenance
Trigger-Based Parts Proposal
- •Automatic Parts Quotation from PT Three Tiger Indonesia upon Stock-Out Detection
- •→ Minimized Lead Time for Parts Procurement via PartSafari
Data Analytics Dashboard
Machine Performance
- •Track Uptime, Utilization, Hour Meter, Kilo Meter
Maintenance and Repair Performance
- •Monitoring of KPIs related to downtime
- •Machine Ranking by Downtime – Identify machines with the highest cumulative downtime
- •Downtime Breakdown by Cause – Identify top contributors to total downtime by cause
- •Drill-Down from Downtime to Individual Maintenance/Repair Records – Navigate directly to detailed maintenance and repair history from downtime data
Mechanics' Performance
- •Monitoring of KPIs related to mechanics
- •Performance Analysis per Mechanic
- •Identify Strengths and Weaknesses of each Mechanic
- •Use analysis results to inform training programs and hiring strategies
ABOUT US
Innovate Asia's Construction Equipment Aftermarket
Three Tiger Inc. is a Japanese technology startup revolutionizing Asia's construction equipment aftermarket. Our goal is to enhance productivity and profitability for industry stakeholders, including equipment owners, repair shops, and suppliers.
Our team has more than 10 years of experience in construction equipment industry and digital industry.
EXPLORE OUR OTHER SERVICES
Used Equipment & Parts Sales
We provide high-quality, cost-effective new parts for construction and mining machinery. With our supplier network in Japan, Thailand, and Indonesia, we also source and deliver used machines, components, and parts for various models. Our comprehensive service includes logistics and import/export.
PartSafari
Parts Procurement, Simplified. Our AI-driven platform identifies the right parts in seconds, ZERO stress for your purchasing team. for Heavy Equipment and Commercial Vehicles